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Factory Tour

How a rotomoulded product is made.

Rotational moulding produces seamless, one-piece, stress-free products with uniform wall thickness. Here is how it happens at our Vatva GIDC plant.

Inside the Vatva GIDC rotomoulding plantAahaan Polycare Pvt. Ltd.
The process

Five stages of rotomoulding.

Stage 01

Material preparation

100% virgin, food-grade and UV-stabilised LLDPE, HDPE or PP powder is weighed for the required capacity and layer construction, from 1 to 6 layers.

Stage 02

Mould charging

The powder is charged into the mould, which is closed and mounted on the arm of the rotomoulding machine.

Stage 03

Heating and rotation

The mould rotates on two axes inside the oven so the melting polymer coats every surface evenly, building a seamless one-piece wall.

Stage 04

Cooling

The mould keeps rotating while it is cooled by air and water spray, so the product sets without warping or internal stress.

Stage 05

De-moulding and finishing

The finished product is removed, trimmed, fitted with lids, taps or fittings, and marked with the product code and capacity.

Quality

Lab testing

ISI-marked tanks are tested as per IS 12701:1996 in our in-house lab with a full-time lab technician. Every dispatch is quality-checked under ISO 9001:2015.

Plant facts

Vatva GIDC, Ahmedabad.

5 L to 100,000 L
Capacity range
16
Layers
3
Processes: roto, injection, fabrication
1990
Manufacturing since

Want to visit the plant?

Dealers, importers and institutional buyers are welcome at Plot No. A-2/3909, GIDC Estate, Phase 4, Vatva, Ahmedabad. Write to us to fix a date.

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